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Gear manufacturing process


Published Time:

2025-06-30

Gear blank machining: The heat-treated blanks enter mechanical processing, mainly to prepare for the next stage of tooth profile machining, machining the datum, so that the accuracy of the inner hole and end face of the gear basically meets the specified technical requirements.

Gear manufacturing process

The manufacturing process of gears can be roughly divided into the following stages:

Gear blank machining: The heat-treated blank enters mechanical processing, mainly to prepare for the next stage of gear shaping, machining the datum, so that the accuracy of the gear's inner hole and end face basically meets the specified technical requirements.
Gear shaping: Fine machining of the gear shape, machining the gear shape accuracy required for fine machining that meets the requirements.
Heat treatment: If quenching is not required, gear manufacturing can be completed by gear shaping; gears that need quenching mainly make the gear surface meet the specified hardness requirements.
Gear fine machining: Quenched gears usually need to be fine-machined to correct the gear deformation caused by quenching, further improve the gear shape accuracy and reduce the surface roughness to meet the accuracy requirements.
Gear end machining (post-processing): Gear end machining includes rounding, pointing, chamfering, and deburring. After rounding and pointing, the gears are easier to mesh when sliding along the axis; chamfering can remove the sharp edges of the gear ends, preventing the sharp edges from easily cracking during gear transmission.
There are various manufacturing methods for gears, including milling, hobbing, broaching, shaving, and grinding. With the development of technology, gear processing equipment has also been updated and digitized, and the process has become more abundant.

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